Produce petrochemicals directly from crude oil catalytic cracking, a techno-economic analysis and life cycle society-environment assessment

Autor: Xin Zhou, Xiang Feng, Xiaobo Chen, Chaohe Yang, Zongzhuang Sun, Hui Zhao, Hao Yan, Yibin Liu
Rok vydání: 2021
Předmět:
Zdroj: Journal of Cleaner Production. 308:127283
ISSN: 0959-6526
Popis: Achieving direct catalytic cracking of crude oil to produce low-cost petrochemicals is a milestone technology for the transformation of refinery from “fuel type” to “chemical engineering type”. Herein, we first established the crude oil catalytic cracking process and identified the key process parameters affecting ethylene and propylene yields. Meanwhile, the crude oil direct steam cracking process was selected as a comparative process for the process economic, social and environmental performance by an improved life cycle society-environment assessment method. The improvement direction, suitable preheating temperature and higher cracking temperature, are given from the aspect of process though systematic integration and intensification. Results show the conversion rate of the catalytic cracking process is 86.10%, while the steam cracking process is only 76.71%. Furthermore, the utilization efficiency of carbon and hydrogen in the catalytic cracking process is 1.29 and 1.47 times higher than the steam cracking process, respectively. As for the society-economic performance, the catalytic cracking process provides up to 65% and 11% increase in net present value and total output value. As for the environmental performance, the catalytic cracking process consumes approximately 4% less non-renewable energy and has 31% less waste water generation. The results in this study harbour tremendous guiding significance to the design of crude oil directly efficient conversion to petrochemicals.
Databáze: OpenAIRE