Effect of Machining Parameters on Hole Accuracy and Burr Formation in Micro-Drilling of Brass

Autor: Iskandar Hasanuddin, Teuku Firsa, Aulia Udink, Muhammad Tadjuddin
Rok vydání: 2020
Předmět:
Zdroj: Defect and Diffusion Forum. 402:73-80
ISSN: 1662-9507
DOI: 10.4028/www.scientific.net/ddf.402.73
Popis: Micromachining technology is a challenge in industrial production to meet the demand for components for machinery. In this research, a study of the best parameters was required to produce the best hole accuracy and the lowest burr formation in the inlet and exit holes using micro-drilling. The work-piece material and cutting tool used respectively was a brass plate with a thickness of 0.5 mm and a micro drill with a diameter of 0.2 mm commonly used for electronic PCBs. The quality of holes was measured and observed by using a stereomicroscope (optical equipment). This microscope can zoom up to 50x objects to facilitate measurement. The microscope was attached by using a digital camera type YW-200 so that the object of observation could be measured using a computer. The result shows that the largest deviation of hole diameter (0.217 mm) occurred at a spindle speed of 14,000 rpm with the lowest feed rate (5 mm/min). Meanwhile, the smallest deviation of hole diameter (0.202 mm) occurred at a spindle speed of 20,000 rpm with a maximum feed rate of 10 mm/min. The maximum burr height (0.050 mm) occurred at a spindle speed of 17,000 rpm and a feed rate of 10 mm/min. In addition, the minimum burr height (0.038 mm) occurred at a spindle speed of 14,000 rpm and a feed rate of 5 mm/min. Therefore, it can be concluded that the deviation of hole diameter was inversely proportional to the spindle speed, and the height of the burr formation was directly proportional to the feed rate.
Databáze: OpenAIRE