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Equal channel angular pressing ECAP is a process whereby simple shear is applied to a billet during multiple passages through an angled channel of constant cross section. The process is capable of generating very large plastic strains that significantly refines the microstructure without altering the external dimensions of the billet. A number of properties are influenced by grain refinement with the generation of a submicron grain structure SMG by ECAP resulting in improved strength and hardness and enhanced superplasticity. In this thesis, both an AA7075 alloy and AA7075 Al-base metal matrix composite MMC reinforced with 5 wt. percent of 50 nm diameter SiC particles was produced by a powder metallurgy route followed by hot extrusion. The materials were subsequently deformed by ECAP at 350 C to a true effective strain of 4.6 in an attempt to refine the microstructure and further distribute the SiC reinforcement phase in the composite. The high temperature microstructural stability of both the as-deformed alloy and composite was investigated to elucidate the effect of the reinforcement phase on continuous and discontinuous grain coarsening. It was found that ECAP generated a fine equiaxed grain size of ~ 2.3 !m and ~1.8 !m in the alloy and composite, respectively. The composite was more refined after ECAP since the SiC particles allow the matrix to undergo more grain refinement during deformation. ECAP was found to be a reasonable method for further distributing SiC clusters in this composite which is important for optimizing the reinforcement phase in terms of ambient temperature strengthening and enhanced grain stability at elevated temperature. Both the alloy and composite were annealed at times up to 5h at 500 C to assess grain stability. During annealing, the grain structure of both materials evolved in a continuous manner unlike the discontinuous process of recrystallization. Such a process is similar to continuous recrystallization observed in a range of heavily deformed Al alloys. Substantial grain boundary interactions with MgZn2 precipitates and oxide particles were found in the alloy, with precipitate, oxide and SiC particles found in the composite. The strong pinning force exerted by these particles minimised grain growth in both materials with the composite exhibiting a finer less than 2.5 !m grain size than the alloy less than 3.5 !m after extended annealing. This enhanced grain stability was attributed to the high volume fraction SiC particles which resulted in a large value of the dispersion parameter f/d which results in significant boundary pinning during annealing. Grain stability was also analysed in terms of a recently-proposed mean field model of annealing where it was predicted that the composite should not undergo discontinuous coarsening, as observed experimentally. |
