Suppressing tool chatter with novel multi-layered nanostructures of carbon based composite coatings
Autor: | Md. Masud-Ur Rashid, Tuula Selkälä, Krisztian Kordas, Cornel Mihai Nicolescu, Gabriela S. Lorite, Juha Uusitalo, Tomas Österlind, Geza Toth, Qilin Fu |
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Rok vydání: | 2015 |
Předmět: |
Materials science
Nanostructure Scanning electron microscope Composite number Metals and Alloys Substrate (electronics) Chemical vapor deposition engineering.material Industrial and Manufacturing Engineering Clamping Computer Science Applications Planar Coating Modeling and Simulation Ceramics and Composites engineering Composite material |
Zdroj: | Journal of Materials Processing Technology. 223:292-298 |
ISSN: | 0924-0136 |
DOI: | 10.1016/j.jmatprotec.2015.03.043 |
Popis: | Multi-layered nanostructured Cu and Cu–CN x composites synthesized by plasma-enhanced chemical vapour deposition were applied in the clamping area of a milling tool to suppress regenerative tool chatter. Scanning electron microscopy analysis showed a multi-layered nanostructure with excellent conformality, i.e. coating is not only uniform on planar surfaces but also around corners of the substrate. Cu:CuCN x nanostructured multilayers with thicknesses of approximately 0.5:1.6 μm were obtained. With a diameter of 20 mm, the milling tool performed slotting processes at an overhang length of 120 mm. Modal analysis showed that a coating, with a thickness of approximately 300 μm, can add sufficient damping without losing stiffness of the tool, to increase the critical stability limit by 50% or 100% depending on cutting direction. |
Databáze: | OpenAIRE |
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