Hillock‐free integrated‐circuit metallizations by Al/Al‐O layering

Autor: T. J. Faith
Rok vydání: 1981
Předmět:
Zdroj: Journal of Applied Physics. 52:4630-4639
ISSN: 1089-7550
0021-8979
DOI: 10.1063/1.329343
Popis: Hillocks which grow on aluminum integrated‐circuit films during the contact alloying process present processing and reliablity problems. Layered Al/Al‐O films, deposited by periodically introducing controlled amounts of oxygen into the aluminum‐deposition chamber, are shown to provide dramatic improvements in post‐anneal film‐surface topography. Aluminum films, unlayered Al‐O films, and layered Al/Al‐O films were deposited on thermally‐oxidized silicon wafers in an e‐beam system to thicknesses of approximately 1 μm at a rate of 25 A/s. The films were photolithographically patterned into arrays of 100×100‐μm bond pads and 7‐μm lines, and annealed in forming gas for 20 min at 530 °C. After these anneals, both aluminum films and unlayered Al‐O films with oxygen concentrations less than approximately 6 at.% had surface protrusions (hillocks and/or whiskers) approximately 1 μm in height. Protrusion density was on the order of 105 cm−2. Al‐O films with oxygen concentrations greater than 6 at.% displayed blister...
Databáze: OpenAIRE