Determination of residual stresses and natural frequencies of roll-tensioned disc by a dynamic simulation of the rolling process

Autor: Skordaris, G, Bouzakis, D, Tasoulas, D
Zdroj: IOP Conference Series: Materials Science and Engineering; February 2017, Vol. 174 Issue: 1 p012056-012056, 1p
Abstrakt: Roll tensioning is a common method for increasing locally the superficial strength of thin circular saws and in this way their dynamic stability. Through roll tensioning, residual stresses are induced into the disc material leading to a significant enhancement of its dynamic stiffness. In this paper, a FEM-methodology is proposed for determining the developed residual stresses in the discs after rolling and for investigating their effects on the circular saw natural frequencies. More specifically, a 3D-FEM model was developed for the dynamic simulation of the rolling process on circular saws, using the LS-DYNA software. This model enables the explicit determination of the developed residual stresses in the roll-tensioned discs. Furthermore, the natural frequencies of the pre-stressed circular saws were calculated by the ANSYS software. In these calculations, the already determined residual stresses were taken into consideration. Different distances of the roll-tensioned zone from the disc centre were taken into account for estimating their effect on the disc's natural frequencies. By the proposed methodology, optimum roll-tensioning conditions can be predicted for improving the dynamic behaviour of thin circular saws during cutting.
Databáze: Supplemental Index