| Abstrakt: |
To achieve continuity in the production process, maintaining the machine condition to be efficient, effective, economic, and optimal is necessary by doing machine maintenance activity. Machine maintenance carried out by the company is not optimal, because the machines often have breakdown which results in defects in the output products. This research was conducted in a packed drinking water production company with TPM (Total Productive Maintenance) approach that focusing on autonomous maintenance, planned maintenance, and training pillar. The purpose of this research are to measure and analyze the effectiveness of the washing, filling, and capping bottle machine and implement TPM. Critical components are decided using Failure Mode, and Effect Analysis (FMEA). Gear of capper shaft is the most critical component. Based on statistical analysis, the planned maintenance for the component is the replacement time every 50 hours and the preventive check time every 3 days. After data verification, it was found that the cause of the low OEE value due to high speed losses and breakdown losses. At last, the implementation of planned maintenance, autonomous maintenance, and training is tested for implementation to increase the value of OEE. [ABSTRACT FROM AUTHOR] |
