Development of Flexible and Partly Water-Soluble Binder Systems for Metal Fused Filament Fabrication (MF 3 ) of Ti-6Al-4V Parts.

Autor: Eickhoff R; Institute for Applied Materials, Karlsruhe Institute of Technology, Hermann-von-Helmholtz-Platz 1, 76344 Eggenstein-Leopoldshafen, Germany., Antusch S; Institute for Applied Materials, Karlsruhe Institute of Technology, Hermann-von-Helmholtz-Platz 1, 76344 Eggenstein-Leopoldshafen, Germany., Nötzel D; Institute for Applied Materials, Karlsruhe Institute of Technology, Hermann-von-Helmholtz-Platz 1, 76344 Eggenstein-Leopoldshafen, Germany., Probst M; Institute for Applied Materials, Karlsruhe Institute of Technology, Hermann-von-Helmholtz-Platz 1, 76344 Eggenstein-Leopoldshafen, Germany., Hanemann T; Institute for Applied Materials, Karlsruhe Institute of Technology, Hermann-von-Helmholtz-Platz 1, 76344 Eggenstein-Leopoldshafen, Germany.; Department of Microsystems Engineering, University Freiburg, Georges-Koehler-Allee 102, 79110 Freiburg, Germany.
Jazyk: angličtina
Zdroj: Polymers [Polymers (Basel)] 2024 Sep 09; Vol. 16 (17). Date of Electronic Publication: 2024 Sep 09.
DOI: 10.3390/polym16172548
Abstrakt: Metal Fused Filament Fabrication provides a simple and cost-efficient way to produce dense metal parts with a homogenous microstructure. However, current limitations include the use of hazardous and expensive organic solvents during debinding for flexible filaments the stiffness of filaments made from partly water-soluble binder systems. In this study, the influence of various additives on different partly water-soluble binder systems, with regard to the flexibility and properties of the final parts, was investigated. Furthermore, a method using dynamic mechanical analysis to quantify the flexibility of filaments was introduced and successfully applied. For the first time, it was possible to produce flexible, partly water-soluble filaments with 60 vol.% solid content, which allowed the 3D printing of complex small and large parts with a high level of detail. After sintering, density values of up to 98.9% of theoretical density were achieved, which is significantly higher than those obtained with existing binder systems.
Databáze: MEDLINE
Nepřihlášeným uživatelům se plný text nezobrazuje