Producing Metal Powder from Machining Chips Using Ball Milling Process: A Review.

Autor: Wei LK; Faculty of Mechanical Engineering & Technology, Universiti Malaysia Perlis, Arau 02600, Malaysia., Abd Rahim SZ; Faculty of Mechanical Engineering & Technology, Universiti Malaysia Perlis, Arau 02600, Malaysia.; Center of Excellence Geopolymer and Green Technology (CEGeoGTech), Universiti Malaysia Perlis, Kangar 01000, Malaysia., Al Bakri Abdullah MM; Center of Excellence Geopolymer and Green Technology (CEGeoGTech), Universiti Malaysia Perlis, Kangar 01000, Malaysia.; Faculty of Chemical Engineering & Technology, Universiti Malaysia Perlis, Kangar 01000, Malaysia., Yin ATM; Faculty of Mechanical Engineering & Technology, Universiti Malaysia Perlis, Arau 02600, Malaysia., Ghazali MF; Faculty of Mechanical Engineering & Technology, Universiti Malaysia Perlis, Arau 02600, Malaysia.; Center of Excellence Geopolymer and Green Technology (CEGeoGTech), Universiti Malaysia Perlis, Kangar 01000, Malaysia., Omar MF; Center of Excellence Geopolymer and Green Technology (CEGeoGTech), Universiti Malaysia Perlis, Kangar 01000, Malaysia.; Faculty of Chemical Engineering & Technology, Universiti Malaysia Perlis, Kangar 01000, Malaysia., Nemeș O; Department of Environmental Engineering and Sustainable Development Entrepreneurship, Faculty of Materials and Environmental Engineering, Technical University of Cluj-Napoca, B-dul Muncii 103-105, 400641 Cluj-Napoca, Romania., Sandu AV; Faculty of Materials Science and Engineering, Gheorghe Asachi Technical University of Iasi, Blvd. D. Mangeron 71, 700050 Iasi, Romania.; Romanian Inventors Forum, Str. Sf. P. Movila 3, 700089 Iasi, Romania., Vizureanu P; Faculty of Materials Science and Engineering, Gheorghe Asachi Technical University of Iasi, Blvd. D. Mangeron 71, 700050 Iasi, Romania.; Technical Sciences Academy of Romania, Dacia Blvd 26, 030167 Bucharest, Romania., Abdellah AE; Laboratory of Mechanics, Physics and Mathematical Modelling (LMP2M), University of Medea, Medea 26000, Algeria.
Jazyk: angličtina
Zdroj: Materials (Basel, Switzerland) [Materials (Basel)] 2023 Jun 27; Vol. 16 (13). Date of Electronic Publication: 2023 Jun 27.
DOI: 10.3390/ma16134635
Abstrakt: In the pursuit of achieving zero emissions, exploring the concept of recycling metal waste from industries and workshops (i.e., waste-free) is essential. This is because metal recycling not only helps conserve natural resources but also requires less energy as compared to the production of new products from virgin raw materials. The use of metal scrap in rapid tooling (RT) for injection molding is an interesting and viable approach. Recycling methods enable the recovery of valuable metal powders from various sources, such as electronic, industrial, and automobile scrap. Mechanical alloying is a potential opportunity for sustainable powder production as it has the capability to convert various starting materials with different initial sizes into powder particles through the ball milling process. Nevertheless, parameter factors, such as the type of ball milling, ball-to-powder ratio (BPR), rotation speed, grinding period, size and shape of the milling media, and process control agent (PCA), can influence the quality and characteristics of the metal powders produced. Despite potential drawbacks and environmental impacts, this process can still be a valuable method for recycling metals into powders. Further research is required to optimize the process. Furthermore, ball milling has been widely used in various industries, including recycling and metal mold production, to improve product properties in an environmentally friendly way. This review found that ball milling is the best tool for reducing the particle size of recycled metal chips and creating new metal powders to enhance mechanical properties and novelty for mold additive manufacturing (MAM) applications. Therefore, it is necessary to conduct further research on various parameters associated with ball milling to optimize the process of converting recycled copper chips into powder. This research will assist in attaining the highest level of efficiency and effectiveness in particle size reduction and powder quality. Lastly, this review also presents potential avenues for future research by exploring the application of RT in the ball milling technique.
Databáze: MEDLINE
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