3D Printing Carbonaceous Objects from Polyimide Pyrolysis.

Autor: Arrington CB; Virginia Tech, Department of Chemistry and Macromolecules Innovation Institute (MII), Blacksburg, Virginia 24061, United States., Rau DA; Virginia Tech, Department of Mechanical Engineering and Macromolecules Innovation Institute (MII), Blacksburg, Virginia 24061, United States., Vandenbrande JA; Arizona State University, School of Molecular Science and Biodesign Center for Sustainable Macromolecular Materials and Manufacturing, Tempe, Arizona 85281, United States., Hegde M; University of North Carolina at Chapel Hill, Applied Physical Sciences, Chapel Hill, North Carolina 27599, United States., Williams CB; Virginia Tech, Department of Mechanical Engineering and Macromolecules Innovation Institute (MII), Blacksburg, Virginia 24061, United States., Long TE; Arizona State University, School of Molecular Science and Biodesign Center for Sustainable Macromolecular Materials and Manufacturing, Tempe, Arizona 85281, United States.
Jazyk: angličtina
Zdroj: ACS macro letters [ACS Macro Lett] 2021 Apr 20; Vol. 10 (4), pp. 412-418. Date of Electronic Publication: 2021 Mar 17.
DOI: 10.1021/acsmacrolett.1c00032
Abstrakt: Fully aromatic polyimides are amenable to efficient carbonization in thin two-dimensional (2D) films due to a complement of aromaticity and planarity of backbone repeating units. However, repeating unit rigidity traditionally imposes processing limitations, restricting many fully aromatic polyimides, e.g., pyromellitic dianhydride with 4,4'-oxidianiline (PMDA-ODA) polyimides, to a 2D form factor. Recently, research efforts in our laboratories enabled additive manufacturing of micron-scale resolution PMDA-ODA polyimide objects using vat photopolymerization (VP) and ultraviolet-assisted direct ink write (UV-DIW) following careful thermal postprocessing of the three-dimensional (3D) organogel precursors to 400 °C. Further thermal postprocessing of printed objects to 1000 °C induced pyrolysis of the PMDA-ODA objects to disordered carbon. The pyrolyzed objects retained excellent geometric resolution, and Raman spectroscopy displayed characteristic disordered (D) and graphitic (G) carbon bands. Scanning electron microscopy probed the cross-sectional homogeneity of the carbonized samples, revealing an absence of pore formation during carbonization. Likewise, impedance analysis of carbonized specimens indicated only a moderate decrease in conductivity compared to thin films that were pyrolyzed using an identical carbonization process. Facile pyrolysis of PMDA-ODA objects now enables the production of carbonaceous monoliths with complex and predictable three-dimensional geometries using commercially available starting materials.
Databáze: MEDLINE