Experimental Validation of a Micro-Extrusion Set-Up with In-Line Rheometry for the Production and Monitoring of Filaments for 3D-Printing

Autor: João Sousa, Paulo F. Teixeira, Loïc Hilliou, José A. Covas
Jazyk: angličtina
Rok vydání: 2023
Předmět:
Zdroj: Micromachines, Vol 14, Iss 8, p 1496 (2023)
Druh dokumentu: article
ISSN: 2072-666X
DOI: 10.3390/mi14081496
Popis: The main objective of this work is to validate an in-line micro-slit rheometer and a micro-extrusion line, both designed for the in-line monitoring and production of filaments for 3D printing using small amounts of material. The micro-filament extrusion line is first presented and its operational window is assessed. The throughputs ranged between 0.045 kg/h and 0.15 kg/h with a maximum 3% error and with a melt temperature control within 1 °C under the processing conditions tested for an average residence time of about 3 min. The rheological micro slit is then presented and assessed using low-density polyethylene (LDPE) and cyclic olefin copolymer (COC). The excellent matching between the in-line micro-rheological data and the data measured with off-line rotational and capillary rheometers validate the in-line micro-slit rheometer. However, it is shown that the COC does not follow the Cox–Merz rule. The COC filaments produced with the micro-extrusion line were successfully used in the 3D printing of specimens for tensile testing. The quality of both filaments (less than 6% variation in diameter along the filament’s length) and printed specimens validated the whole micro-set-up, which was eventually used to deliver a rheological mapping of COC printability.
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