The Effect of Microstructural Defects on High-Cycle Fatigue of Ti Grade 2 Manufactured by PBF-LB and Hydrostatic Extrusion

Autor: Kamil Majchrowicz, Agnieszka Chmielewska, Bartłomiej Wysocki, Sylwia Przybysz-Gloc, Mariusz Kulczyk, Halina Garbacz, Zbigniew Pakieła
Jazyk: angličtina
Rok vydání: 2023
Předmět:
Zdroj: Crystals, Vol 13, Iss 8, p 1250 (2023)
Druh dokumentu: article
ISSN: 2073-4352
DOI: 10.3390/cryst13081250
Popis: The aim of this study was to show the effect of manufacturing defects in a commercially pure Ti Grade 2 produced by a laser beam powder bed fusion (PBF-LB) process on its high-cycle fatigue life. For this purpose, the high-cycle fatigue performance of PBF-LB Ti Grade 2 was compared to its ultrafine-grained (UFG) counterpart processed by hydrostatic extrusion exhibiting a similar mechanical properties under static tensile. The yield strength of the PBF-LB and UFG Ti Grade 2 was 740 and 783 MPa, respectively. The PBF-LB Ti Grade 2 consisted of a typical columnar of prior β grains with an acicular martensite α’ microstructure, while UFG Ti Grade 2 was mainly composed of fine, equiaxed α phase grains/subgrains with a size of 50–150 nm. A residual porosity of 0.21% was observed in the PBF-LB Ti Grade 2 by X-ray computed tomography, and, despite similar yield strength, a significantly higher endurance fatigue limit was noticed for UFG Ti Grade 2 (420 MPa) compared to PBF-LB Ti Grade 2 (330 MPa). Fatigue striation analysis showed that the fatigue crack propagation rate was not affected by manufacturing technology. In turn, the high-cycle fatigue life was drastically reduced as the size of manufacturing defects (such as pores or lack of fusion zones) increased.
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