A Study on Strengthening Mechanical Properties of a Punch Mold for Cutting by Using an HWS Powder Material and a DED Semi-AM Method of Metal 3D Printing

Autor: Seong-Woong Choi, Yong-Seok Kim, Young-Jin Yum, Soon-Yong Yang
Jazyk: angličtina
Rok vydání: 2020
Předmět:
Zdroj: Journal of Manufacturing and Materials Processing, Vol 4, Iss 4, p 98 (2020)
Druh dokumentu: article
ISSN: 2504-4494
DOI: 10.3390/jmmp4040098
Popis: The post-processing (punching or trimming) of high-strength parts reinforced by hot stamping requires punch molds with improved mechanical properties in hardness, resistance to wear, and toughness. In this study, a semi-additive manufacturing (semi-AM) method of heterogeneous materials was proposed to strengthen these properties using high wear resistance steel (HWS) powder and directed energy deposition (DED) technology. To verify these mechanical properties as a material for the punch mold for cutting, specimens were prepared and tested by a semi-AM method of heterogeneous material. The test results of the HWS additive material by the semi-AM method proposed in this study are as follows: the hardness was 60.59–62.0 HRc, which was like the Bulk D2 specimen. The wear resistance was about 4.2 times compared to that of the D2 specimen; the toughness was about 4.0 times that of the bulk D2 specimen; the compressive strength was about 1.45 times that of the bulk D2 specimen; the true density showed 100% with no porosity. Moreover, the absorption energy was 59.0 J in a multi-semi-AM specimen of heterogeneous materials having an intermediate buffer layer (P21 powder material). The semi-AM method of heterogeneous materials presented in this study could be applied as a method to strengthen the punch mold for cutting. In addition, the multi-semi-AM method of heterogeneous materials will be able to control the mechanical properties of the additive material.
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