Research on distortion in boring process of large-size main bearing holes in marine diesel engine body

Autor: Dongyue Qu, Jiyuan Han, Yong Zhan, Hongyi Zhang, Jian’an Xu
Jazyk: angličtina
Rok vydání: 2024
Předmět:
Zdroj: Advances in Mechanical Engineering, Vol 16 (2024)
Druh dokumentu: article
ISSN: 1687-8140
16878132
DOI: 10.1177/16878132241241466
Popis: Machining-induced residual stress (MIRS) in thin-walled components affects their machining accuracy, especially for large-size thin-walled components. This study focuses on the bodies of marine diesel engines, exploring the distribution of MIRS and distortion caused by the gravity-coupled machining residual stress during the boring process of the main bearing hole. The research obtained the distribution of MIRS and the machining distortion based on the finite element method and the mapping method. It examined the influence rules of various parameters, such as the cutting speed, feed, and depth of cut, on MIRS and machining distortion. The study shows that cutting speed, feed, and depth of cut are vital factors affecting MIRS and machining distortion. For the machining distortion of large-size and thin-walled components, their own weight is an essential factor that cannot be ignored. By optimizing the wall thickness, the distortion range can be effectively controlled, supporting the lightweight design of the structure.
Databáze: Directory of Open Access Journals