3D-Printing of Hierarchical Porous Copper-Based Metal–Organic-Framework Structures for Efficient Fixed-Bed Catalysts

Autor: Ruizhe Xing, Renliang Huang, Rongxin Su, Jie Kong, Michael D. Dickey, Wei Qi
Jazyk: angličtina
Rok vydání: 2024
Předmět:
Zdroj: Chem & Bio Engineering, Vol 1, Iss 3, Pp 264-273 (2024)
Druh dokumentu: article
ISSN: 2836-967X
DOI: 10.1021/cbe.4c00001
Popis: Metallic structures with hierarchical open pores that span several orders of magnitude are ideal candidates for various catalyst applications. However, porous metal materials prepared using alloy/dealloy methods still struggle to achieve continuous pore distribution across a broad size range. Herein, we report a printable copper (Cu)/iron (Fe) composite ink that produces a hierarchical porous Cu material with pores spanning over 4 orders of magnitude. The manufacturing process involves four steps: 3D-printing, annealing, dealloying, and reannealing. Because of the unique annealing process, the resulting hierarchical pore surface becomes coated with a layer of Cu–Fe alloy. This feature imparts remarkable catalytic ability and versatile functionality within fixed bed reactors for 4-nitrophenol (4-NP) reduction and Friedländer cyclization. Specifically, for 4-NP reduction, the porous Cu catalyst demonstrates an excellent reaction rate constant (kapp = 86.5 × 10–3 s–1) and a wide adaptability of the substrate (up to 1.26 mM), whilst for Friedländer cyclization, a conversion over 95% within a retention time of only 20 min can be achieved by metal–organic-framework-decorated porous Cu catalyst. The utilization of dual metallic particles as printable inks offers valuable insights for fabricating hierarchical porous metallic structures for applications, such as advanced fixed-bed catalysts.
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