Analytical modeling of the CNC machine axis motion in high-speed milling with local smoothing

Autor: Moncef Hbaieb, Gilles Dessein, Wassila Bouzid Saï, Mohamed Essid, Maher Baili, Bassem Gassara
Přispěvatelé: Unité de Génie de Production Mécanique et Matériaux - UGPM2 (Sfax, Tunisia), École Nationale d'Ingénieurs de Sfax | National School of Engineers of Sfax (ENIS), Laboratoire Génie de Production (LGP), Ecole Nationale d'Ingénieurs de Tarbes, Institut National Polytechnique de Toulouse - Toulouse INP (FRANCE), École Nationale d'Ingénieurs de Sfax - ENIS (TUNISIA), Institut Supérieur des Etudes Technologiques de Sfax - ISET (TUNISIA), Institut National Polytechnique de Toulouse - INPT (FRANCE)
Jazyk: angličtina
Rok vydání: 2019
Předmět:
Zdroj: International Journal of Advanced Manufacturing Technology
International Journal of Advanced Manufacturing Technology, Springer Verlag, 2019, 105 (1-4), pp.457-470. ⟨10.1007/s00170-019-04157-4⟩
ISSN: 0268-3768
1433-3015
Popis: International audience; In high-speed milling (HSM) of free-form surfaces, the tool path is mainly characterized by a set of short discontinuous segments in tangency. These discontinuities bring an intense kinematic parameter fluctuation of the computer numerical control (CNC) machine axes. The smoothing of the programmed tool path and the optimal choice of the manufacturing process parameters ensure a high productivity with the required quality of the machined surfaces. Precise estimation of the machining time allows an accurate evaluation of the machined product cost. Thereby, this is achieved by studying the effect of the tool path smoothing and the CNC controller parameters on the axis kinematics and the following errors. This paper focuses on the geometrical modeling of the local smoothing block adopted by Sinumerik CNC. Further, a kinematic model is proposed to simulate the axis motion in linear interpolation mode with local smoothing. The identification of the interpolator reduction effect on the programmed tolerance leads to the identification of the smoothing model adopted by the CNC unit. Then, the axis kinematic behavior is modeled while taking into account the drive parameter axes defined by the manufacturer of the CNC unit. The experimental results showed a smooth variation of the axis feed rate along the smoothing blocks and a good correlation with the proposedmodels.
Databáze: OpenAIRE