Metal additive manufacturing in aerospace: A review

Autor: Paul R. Gradl, Filippo Berto, Byron Alexander Blakey-Milner, Elena López, Michael J. Brooks, Martin Leary, Glen Snedden, Anton du Plessis, Jean Pitot
Přispěvatelé: Publica
Jazyk: angličtina
Rok vydání: 2021
Předmět:
powder metals
manufacturing techniques
directed energy deposition
laser powder bed fusion
business.product_category
Materials science
Mass reduction
Legacy system
metals
aerospace industry
lightweighting
rockets
3D printers
additives
aerospace applications
aerospace engineering
legacy systems
shape optimization
application scenario

electron beam powder bed fusion
lattice structures
metal additives
metallic component
topology optimisation
aerospace industry

aerospace
metal additive manufacturing
topology optimization
Range (aeronautics)
General Materials Science
Aerospace
Process engineering
Materials of engineering and construction. Mechanics of materials
application scenario
Risk management
Propellant
business.industry
topology optimisation
Mechanical Engineering
Topology optimization
Rocket
Mechanics of Materials
shape optimization
TA401-492
business
Zdroj: Materials & design
Materials & Design, Vol 209, Iss, Pp 110008-(2021)
Popis: Metal additive manufacturing involves manufacturing techniques that add material to produce metallic components, typically layer by layer. The substantial growth in this technology is partly driven by its opportunity for commercial and performance benefits in the aerospace industry. The fundamental opportunities for metal additive manufacturing in aerospace applications include: significant cost and lead-time reductions, novel materials and unique design solutions, mass reduction of components through highly efficient and lightweight designs, and consolidation of multiple components for performance enhancement or risk management, e.g. through internal cooling features in thermally loaded components or by eliminating traditional joining processes. These opportunities are being commercially applied in a range of high-profile aerospace applications including liquid-fuel rocket engines, propellant tanks, satellite components, heat exchangers, turbomachinery, valves, and sustainment of legacy systems. This paper provides a comprehensive review of metal additive manufacturing in the aerospace industry (from industrial/popular as well as technical literature). This provides a current state of the art, while also summarizing the primary application scenarios and the associated commercial and technical benefits of additive manufacturing in these applications. Based on these observations, challenges and potential opportunities are highlighted for metal additive manufacturing for each application scenario.
Databáze: OpenAIRE