Novel process for suppressing orange peel formation in polymer laser sintering through pretreatment with low-power laser irradiation

Autor: Takashi Kigure, Ming Yang, Ryuichi Kobayashi
Rok vydání: 2021
Předmět:
Zdroj: Rapid Prototyping Journal. 28:505-513
ISSN: 1355-2546
DOI: 10.1108/rpj-03-2021-0068
Popis: Purpose This paper aims to describe a new process for suppressing the formation of orange peel, which is a polymer laser sintering (LS) process error. Design/methodology/approach The target for controlling the suppression of orange peel is securing the contact between the molten polymer and the surrounding powder. The authors set the powder bed temperature closer to the melting temperature than that for a typical LS. Alternatively, the authors use a low-power laser to irradiate the powder bed surrounding the parts being built. The surface finish of the built parts was evaluated using a three-dimensional scanner. Findings Both approaches were effective in suppressing orange peel. From the viewpoint of reusability of the used powder, the process that includes low-power laser irradiation is practical. The presence or absence of contact between the surrounding powder and the molten polymer determines whether the orange peel is formed. Research limitations/implications The authors have not tested orange peel suppression for complex shapes. Originality/value The authors have demonstrated a concrete process that can suppress orange peel formation even for powders with low melt-flow rates. Furthermore, a mechanism for the formation/suppression of orange peel based on the experimental results was proposed.
Databáze: OpenAIRE