Effect of SiO2 addition on Si3N4 ceramics prepared by rapid nitridation and post-sintering route

Autor: Jun-Jie Yu, Wei-Ming Guo, Hua-Tay Lin, Ling-Yong Zeng
Rok vydání: 2017
Předmět:
Zdroj: Ceramics International. 43:13901-13906
ISSN: 0272-8842
Popis: Effects of SiO 2 content and Y 2 O 3 :Al 2 O 3 mass ratio on phase compositions, densification, microstructures and mechanical properties of sintered reaction-bonded Si 3 N 4 ceramics prepared by rapid nitridation of Si powders using TiO 2 as catalyst and subsequent gas pressure sintering were investigated. The low Y 2 O 3 :Al 2 O 3 ratio could reduce the adverse effect of high SiO 2 content on densification and microstructure by the formation of O′-Sialon phase. The bulk density of the ceramics with low Y 2 O 3 :Al 2 O 3 ratio was higher than that with high Y 2 O 3 :Al 2 O 3 ratio, especially at high SiO 2 content. Irrespective of Y 2 O 3 :Al 2 O 3 ratio, the increasing SiO 2 content led to microstructural coarsening, but the ceramics with high Y 2 O 3 :Al 2 O 3 ratio and SiO 2 content contained more large-elongated grains. The hardness and toughness of the ceramics with low Y 2 O 3 :Al 2 O 3 ratio slightly decreased with increasing SiO 2 content, and the strength basically had no change. Whereas the mechanical properties of the ceramics with high Y 2 O 3 :Al 2 O 3 ratio obviously decreased with increasing SiO 2 content due to the markedly decreased bulk density and increased grain size. The present results suggested the low Y 2 O 3 :Al 2 O 3 ratio would contribute to the improvement of mechanical properties of SRBSN ceramics prepared from low-grade Si powers containing high content of SiO 2 .
Databáze: OpenAIRE